CROWN INSPECTION

Crown Inspection System developed by the TIVS inspects crowns for liner defects on the machine and ejects the defective crown into the reject chute. Our systems easily fit into almost all of the kinds of crown making machinery such as ZAPATA, SACMI etc.

Highlights of the system

• Designed to work in the industrial environment.
• Can be easily integrated into the existing machinery.
• Easy menu based programming. Doesn’t require knowledge of programming languages like C or C++
• Faster System Integration leading to Faster ROI.
• Optional data Capturing system to store and report shift wise data.

Standard Solution Offering
Two variants of the solution offering are strategically designed to suit the industry needs.

CIS2000 (Inspection rates of 1000-2000 Crowns per Min)	CIS4000 (Inspection rates of 2000-4000 Crowns per Min)
Single High speed Vision Capturing & processing System Single High speed Strobe controlled Lighting system. LCD monitor for process monitoring Programming console High speed rejection system response time as low as 3msec. PLC based control Station. Complete mounting accessories	Dual High speed Vision Capturing & processing System Dual speed Strobe controlled Lighting system. LCD monitor with multiplexer for process monitoring Programming console High speed rejection system response time as low as 3msec. PLC based control Station. Complete mounting accessories

Optional:
Data collection terminal to capture and store shift wise statistical information. The standard reporting features include:

1. Total Components inspected
2. Total Components rejected
3. Rejected components tabulated fault wise.
4. Graphs and trends to show the performance of the system.

Defects identified by the system
Foreign Particle	Cut Liner	Liner Lift off
Insufficient Liner	Excess Liner	Deformed Liner

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  FLANGE & BUNG INSPECTION SYSTEM

Flange & Bung Inspection System developed by the TIVS inspects caps and bungs for various defects encountered on the production line. This is a complete solution wherein the finished goods are inspected for
visual defects and defective components are automatically removed.

Highlights of the system

. Designed to work in the industrial environment.
• Can be easily integrated into the existing machinery.
• Easy menu based programming. Doesn’t require knowledge of programming languages like C or C++
• Faster System Integration leading to Faster ROI.
• Optional data Capturing system to store and report shift wise data.

Standard Solution Offering
Two variants of the solution offering are strategically designed to suit the industry needs.

• Dual Inspection station
• Double High speed Vision Capturing & processing System
• Double High speed Strobe controlled Lighting system.
• LCD monitor for process monitoring
• Programming console
• High speed rejection system response time as low as 3msec.
• PLC based control Station.
• Complete mounting accessories.

For Bungs Inspection

• Linear Conveying Mechanism to feed samples to the First Inspection Station for the Top surface & Side surface defect inspection.
• Inverting Mechanism inverts the samples for second inspection station where defects on the bottom side of the sample are inspected.
• Pneumatic Rejection Station for rejecting the defective samples.

For Flange Inspection

• Linear Conveying Mechanism which carries the samples to the Rotary Mechanism.
• A Rotary Station, where the samples are inspected by both the Cameras for Visual defects.
• Pneumatic Rejection Station for rejecting the defective samples.

Optional:
Data collection terminal to capture and store shift wise statistical information. The standard reporting features include:

1. Total Components inspected
2. Rejected components tabulated fault wise.
3. Graphs and trends to show the performance of the system.

Defects identified by the system
Collar damage	Damaged Cup	Damaged Thread	Damaged OD
Less Thread	More Thread	Insert Missing	Insert Out

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  PLASTIC CAPS INSPECTION SYSTEM

Plastic Caps Inspection System developed by the TIVS inspects plastic caps for various defects encountered on the production line. This is a complete solution wherein the caps are inspected for visual defects and defective components are automatically removed.

Highlights of the system

• Designed to work in the industrial environment.
• Can be easily integrated into the existing machinery.
• Easy menu based programming. Doesn’t require knowledge of programming languages like C or C++
• Faster System Integration leading to Faster ROI.
• Optional data Capturing system to store and report shift wise data.

Standard Solution Offering

The solution offering are strategically designed to suit the industry needs.

• Single / Dual Inspection station
• Single / Double High speed Vision Capturing & processing System
• Single / Double High speed Strobe controlled Lighting system.
• LCD monitor for process monitoring
• Programming console
• High speed rejection system response time as low as 3msec.
• PLC based control Station.
• Complete mounting accessories.
• Automatic feeder to feed samples to a linear conveyor.
• Automatic ejector for samples not fed in upright position.
• Inspection station for inspection of various defects.
• Pneumatic Rejection Station for rejecting the defective samples.

Optional:
Data collection terminal to capture and store shift wise statistical information. The standard reporting features include:

• Total components rejected
• Total components inspected
• Rejected components tabulated fault wise.
• Graphs and trends to show the performance of the system.

Defects identified by the system
Black spots	Extra Flash	Half Mould	Under shot	Pillar less

Other defects that are identified by the system

• Miss-printing.
• Offset Printing / Mis-registration.
• Wad Missing.
• Surface defects on the sample
• Major Surface cracks on the samples.
• Major Chip-offs on the Plastic samples.
• Major Surface defects on the Side walls.
• Major Surface defects on the Bottom surface.
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